Guides for fightwear brands · Sialkot, Pakistan

Flatlock Stitching Explained

How flatlock seams are made, the different types, and how to check them in a sample.

Close-up of a sewing machine needle and presser foot

Short answer: A flatlock seam butts two fabric edges together and covers them with interlocking stitches on both sides, creating a flat, stretchy seam with no inner ridge. Performance rash guards usually use a 4-needle 6-thread flatlock. It prevents chafing and stretches with the fabric.

How it's made

A flatlock machine trims the fabric edges, lays them edge-to-edge (or with a very slight overlap), and sews needle threads through both while looper and cover threads interlock across the top and bottom. The result looks like a wide band of parallel stitches.

Types

TypeLookUse
2-needle 3/4-threadNarrowLight activewear
3-needle 5-threadMediumActivewear, underwear
4-needle 6-threadWide, strongRash guards, compression, performance
Sewing machine stitching a garment panel
Four-needle flatlock gives a wide, flat, strong seam.

Checking flatlock in a sample

  • Flatness: run a finger over the inside; there should be no ridge.
  • Stretch: stretch the seam; stitches shouldn't crack or pop.
  • Coverage: the cover stitch should fully cover the joined edges.
  • Consistency: no skipped stitches, even width.
  • Thread color: matched or deliberately contrasting.

Our flatlock stitching capability page explains how we specify it.

Get a quote

Send your design, logo or reference. We reply within one working day.

  • MOQ 10 pieces per design
  • Samples in 7 to 9 days
  • Bulk in 30 to 45 days (air)
  • 50,000+ pieces a month capacity
  • Terms: 50% advance, 50% before shipment
FAQ

Flatlock Stitching Explained: common questions

A 4-needle flatlock is very strong and much more comfortable against skin.

Send your design. Get a quote in 24 hours.

Share a sketch, tech pack, reference photo or just your logo. We reply within one working day with options, a sample plan and pricing for your quantities. Minimum order: 10 pieces per design.